FRP sheet production line is the continuous production of high transmittance glass sheet steel (corrugated, flat) package of automated assembly line. The production line is absorbed in recent years in Australia, UK, USA, Canada and other countries in the world-class molding process parameters and curves, the structure of advanced equipment and high-tech control system. The main components of the production line were imported from Italy, Germany, Japan and other countries and Taiwan, we produce a high transmittance glass sheet steel.
1) Device Performance:
1, the ratio of raw materials used in grading, grading dipping, incremental forming, most of the temperature gradient, intermittent cured sufficiently excellent cooling process, in order to obtain optimum light transmission properties.
2, variable frequency drive, automatic ratio, the ratio of high precision, digital display, at any rate, stable and reliable.
3, the center console features an analog display, the entire production line running at a glance, one person can operate.
4, using curved body shop materials, unique technology, instrumentation, control accuracy.
5, product thickness pneumatic control, instrumentation, smart and reliable.
6, film tension, flattening and technology class, easy to adjust, the best results.
7, photoelectric control and imported from Germany Siemens Computers level control, automatic cut any length, size of the spirit.
8, the production line of hot air automatic control system at all levels, so that the products throughout the molding process is always in operation under ideal process state.
9, the production line has a silk system, increasing the strength of FRP sheet, improve sheet quality.
10, depending on the furnace side provided many holes for the product always observe the operating conditions.
11, the key processes part of the production line with a number of cameras, the TV screen is displayed on the center console.
12, the production line can adopt energy-saving electric heating heating mode of air, it may also be imported from Italy gas furnace heating mode of air and fuel imported Italian air furnace heating mode and domestic coal-fired heating air heating mode and adaptable, the user choose.
13, traction continuously variable can be any speed, stable and reliable.
14, the product is a progressive die mold, composite materials, high strength, high smoothness, ease of manufacture and low cost.
2) Technical parameters:
|Type B (automatic lengthened - export)||SW-B58|
|Production line Dimensions||58m × 4m × 3.2m (L × W × H)|
|Production line at a maximum speed||3 ~ 4m / min (related with the plate type and thickness)|
|Maximum production capacity of the production line||40 to 600,000 m / Year|
|Total production line installed power||98kw (electric heating) or 20kw (oil heating, gas heating)|
|Products glass content||25--40%|
|Post production line Capacity||6 to 8 people|
Product sub-transmission type, semi-translucent, flame retardant, ordinary type, light transmission rate of 86% (at 1mm thick).
3) production line process:
Feeding - dipping - check - molding - curing - Traction - Cutting - Inspection
4) production line consisting of
1, the production line based rail system
2, batching system
3, film, felt applicator system
4, impregnating system
5, plus monofilament system
6, synthesis and thickness control system
7, product inspection station
8, forming system (including a mold)
9, curing system
10, infiltration heating system
11, the thermal cure cycle system
12, the exhaust system
13, traction system
14, flat traction system
15, the film winding system
16, edge cutting system
17, cross-system programmable
18, electrical control, operating system
19, quality monitoring system
20, the production line based rail system